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Case Study

Modular Floating Solar Platform

Designed a modular floating platform system for solar panel installation, engineered to be manufacturing-ready with injection-molded float components and a scalable assembly architecture.

TR

Client Location

Turkey

Selected visuals only. Full technical documentation, manufacturing drawings, BOMs, and internal design files are not shown due to client confidentiality and NDA restrictions.

The Challenge

The goal was to develop a floating platform solution capable of supporting solar panels on water while remaining modular, manufacturable, and suitable for large-scale deployment. The product needed to provide stable support for solar panels, use a modular repeatable platform architecture, be suitable for outdoor and water-based conditions, be optimized for mass production, be ready for manufacturing by injection molding, and allow efficient assembly and scalable array expansion. The challenge was to create a product that was not only functional in use, but also practical to manufacture and economically scalable.

The Approach

Developed a modular floating solar platform system based on repeatable float units and integrated support geometry for panel installation. The design focused on structural practicality, modular connectivity, manufacturability, and production efficiency. The float units were engineered to be ready for manufacturing using injection molding, with attention to part geometry, assembly logic, repeatability, and production feasibility. Special attention was given to modular platform design, float unit geometry, solar panel integration, assembly simplicity, injection molding readiness, manufacturing-oriented design, scalable array layout, and practical engineering for real production.

The Outcome

Delivered a manufacturing-ready product design for a modular floating solar platform system. The final concept supports solar panel installation on water through a repeatable and scalable floating architecture, while being engineered for production using injection-molded components. The project demonstrates a full product-development approach from concept through engineering, with strong emphasis on manufacturability and real-world production readiness.

Project Info

Location

TR

Turkey

Client

Renewable energy / product development project

Application

Floating Solar Platform

Scope of Work

Product Concept Development
Modular Platform Design
Float Unit Design
Solar Panel Support Integration
Mechanical Product Design
Injection-Molding-Oriented Design
Assembly System Development
Manufacturing-Ready Engineering
3D CAD Development
Product Rendering

Deliverables

Complete 3D CAD Assembly
Float Component Design
Manufacturing-Ready Product Design
Injection Molding Design Considerations
Mechanical Layout
BOM & Component Planning
Assembly Concept
Product Renderings
DFM Documentation

Tags

Product DesignRenewable EnergyInjection MoldingFloating SolarPlastic Product DesignModular DesignManufacturing Ready3D CADDFM